AEROGATOR: AEROFLEX EPDM Insulation with Polyolefin Film

AEROGATOR

AEROGATOR – EPDM Insulation with Polyolefin Film for Indoor and Outdoor HVAC Systems

AEROGATOR is an innovative closed-cell pipe insulation made from special EPDM synthetic rubber, jacketed with a PVC-free polyolefin film. Designed for maximum installation convenience with built-in cladding, it provides excellent protection for refrigerant piping against harsh weather conditions, both indoors and outdoors.

Key Features

• Weather Resistant: Excellent resistance to UV radiation and ozone. Ideal for outdoor installations exposed to sun and rain.
• No Additional Cladding Required: Saves time and labor costs as the insulation comes with built-in cladding. No need for PVC tape wrapping or additional metal sheet jacketing.
• Condensation Control: High water vapor resistance (μ-value > > 10,000) effectively prevents condensation around the pipes.
• Scratch Resistant: The specialized film surface is highly tough and flexible, resistant to tension and scratches during use.
• Safe and Eco-Friendly: PVC-free and halogen-free. Meets UL94 – HBF fire safety standards.
• Wide Service Temperature: Operates from -57°C up to 125°C.

 

 

Applications

• Refrigerant piping and cooling systems in high-rise buildings, residences, and industrial plants.
• Outdoor HVAC systems requiring high durability against sunlight.
• Installations in confined spaces requiring speed and minimal tape-wrapping steps.

 

Comparison between Aerogator and Standard Insulation

(e.g., Aeroflex Standard or Aeroflex-EP) showing clear differences in structure and application.

1. Structure and Surface Protection (Built-in Cladding)

• Aerogator: EPDM insulation factory-jacketed with a specialized PVC-free polyolefin film.
• Standard Models: Bare, smooth-surface EPDM insulation without additional jacketing materials.

2. Weather Durability (Outdoor vs. Indoor)

• Aerogator: Specifically designed for outdoor use. The film surface provides excellent UV and ozone protection, withstanding sun and rain without needing extra jacketing.
• Standard Models: Suitable for indoor use. For outdoor applications with direct sunlight, a coating (Aerocoat) or jacketing (e.g., aluminum or metal sheet) is required to prevent UV degradation.

3. Water Vapor Resistance

• Aerogator: Very high water vapor resistance (μ-value > 10,000). The polyolefin film properties provide superior condensation control in high-humidity conditions.
• Standard Models: Excellent moisture protection per standard closed-cell insulation, but lacks the additional protective film layer of the Aerogator.

4. Installation Convenience and Time

• Aerogator: Faster installation; no PVC tape wrapping or additional cladding (metal/aluminum jacketing) required.
• Standard Models: For aesthetic or outdoor durability, additional tape wrapping or jacketing steps are required on-site, leading to longer installation times.

 

 

Technical Specifications